A Comprehensive Analysis of Bently Nevada 3500/22M 138607-01 & 288055-01 Differences
Both the 3500/22M 138607-01 and 3500/22M 288055-01 are transient data interface modules in the 3500 monitoring system of Bently Nevada Corporation, and there are differences in multiple aspects. These differences reflect the improvements and upgrades of the products during the technological development process, and also provide users with more choices in different application scenarios.
Comparison between Bently 3500/22M 138607-01 and 3500/22M 288055-01:
| Comparison Items | 3500/22M 138607-01 (Old Version) | 3500/22M 288055 - 01 (New Version) |
|---|---|---|
| Version Information | Rev. E (01/07) | Rev. L (01/16), Rev. AB |
| Communication Interfaces | Front Panel: 115.2 kbaud maximum RS232 serial communication 10Base - T/100Base-TX I/O: 10Base-T or 100Base-TX Ethernet, autosensing 100Base-FX I/O: 100Base-FX Fiber - Optic Ethernet | Front Panel: USB-B 10Base-T/100Base-TX I/O: 10Base- T or 100Base-TX Ethernet, autosensing 100Base-FX I/O: 100Base - FX Fiber- Optic Ethernet |
| Communication Protocol Support | BN Host Protocol: Communicates with 3500 Configuration Software, 3500 Data Acquisition Software, and 3500 Display Software BN TDI Protocol: Communicates with GE’s System 1 Asset Management and Data Collection Software | BN Host Protocol: Communicates with 3500 Configuration Software, 3500 Data Acquisition Software, and 3500 Display Software BN TDI Protocol: Communicates with System 1 Condition Monitoring and Diagnostic Software |
| Compliance and Certifications | CE Mark-related directives (such as EMD Directive Certificate of Conformity 136669, involving standards like EN61000-6-4) Hazardous area approvals like CSA/NRTL/C, European ATEX | FCC, EMC (such as EN 61000-6-2, EN 61000-6-4), Electrical Safety (EN 61010-1), RoHS, Maritime (DNV GL rules, ABS rules), India-Battery EPR Marking, etc. |
| I/O Module Types | 10Base-T/100Base-TX Ethernet I/O module 100Base-FX (Fiber Optic) Ethernet I/O module | 10Base-T/100Base-TX Ethernet 100Base-FX (Fiber Optic) Ethernet 10Base-T/100Base-TX Ethernet with gold-plated OK Relay contacts 100Base-FX (fiber optic) Ethernet with gold-plated OK Relay contacts |
| Agency Approval Options | None, CSA/NRTL/C, CSA/ATEX | None, CSA/NRTL/C (Class 1, Division 2), Multi (CSA, ATEX, IECEx) |
| Ordering Number Rules | 3500/22-AXX-BXX-CXX A: Transient Data Interface Type (01 Standard, 02 TMR) B: I/O Module Type (01 for 10Base-T/100Base-TX Ethernet, 02 for 100Base-FX Fiber Optic Ethernet) C: Agency Approval Option (00 None, 01 CSA/NRTL/C, 02 CSA/ATEX) | 3500/22-AA-BB-CC A: Transient Data Interface Type (01 Standard) B: I/O Module Type (01 for 10Base-T/100Base-TX Ethernet, 02 for 100Base-FX Fiber Optic Ethernet, 03 for 10Base-T/100Base-TX Ethernet with gold-plated OK Relay contacts, 04 for 100Base-FX (fiber optic) Ethernet with gold-plated OK Relay contacts) C: Agency Approval Option (00 None, 01 CSA/NRTL/C (Class 1, Division 2), 02 Multi (CSA, ATEX, IECEx)) |
| Dynamic Data Enabling Disk | 3500/09-AXXX-BXXX A: Steady-State Points (0-672) B: Transient Points (0-672) The sum ≤ 672, one disk supports multiple TDIs | 3500/09-AAA-BBB A: Steady-State Points (000-672) B: Transient Points (002-672) The sum ≤ 672, one disk supports multiple TDIs |
| Ethernet Cable Specifications | Standard 10 Base-T/100 Base-TX Shielded Category 5 Cable with RJ - 45 connectors (solid conductor): Multiple lengths available, e.g., 006 represents 6 feet (1.8 m), etc. 100 Base - FX Fiber Optic Cable with MT-RJ connectors: Length from 10 ft. -500 ft. in 10 ft. increments, 500 ft.-1300 ft. in 100 ft. increments | Standard 10 Base-T/100 Base-TX Shielded Category 5 Cable with RJ-45 connectors (solid conductor): Multiple lengths available, e.g., 006 represents 6 feet (1.8 m), etc. 100 Base-FX Fiber Optic Cable with MT -RJ female connectors: Length within 1000 ft (300 m), e.g., 0010 represents 10 feet (3.0 m), etc. |
Scenarios for the 3500/22M to be Used in Conjunction with 146031-01 and 146031-02
The 3500/22M, as a crucial interface between the 3500 monitoring system and GE's System 1 machinery management software, has different collaborative operation scenarios with the two I/O modules, 146031-01 and 146031-02. The differentiation of these application scenarios is mainly based on multiple factors such as data transmission requirements, transmission environment, and cost considerations.
Scenarios for the 3500/22M+146031-01
Standard Monitoring Application Scenarios: In conventional industrial equipment monitoring, when the requirements for data transmission volume and real-time performance are at a general level, the combination of the two works well. In the vibration monitoring of small motors in ordinary factories, the data volume is relatively small, and the requirements for transmission speed are not strict. As a 10Base-T/100Base-TX Ethernet I/O module, 146031-01 can transmit the collected steady-state and transient data such as motor vibration to the 3500/22M at a speed of 10Mbps or 100Mbps through an RJ-45 interface. The 3500/22M then transmits the processed data to the System 1 software, enabling real-time monitoring and analysis of the motor's operating status and meeting the basic equipment monitoring requirements.
Short-Distance Data Transmission Scenarios:If the distance between monitoring devices is relatively short, within 100 meters, the transmission performance of 146031-01 is sufficient to ensure stable data transmission. In the case of centralized monitoring of multiple devices in the same workshop, since the distance between the devices and the monitoring center is close, using 146031-01 to connect to the 3500/22M can avoid potential signal attenuation problems caused by long-distance transmission. Moreover, its relatively low cost can effectively reduce the construction cost of the monitoring system.
Environments with Weak Electromagnetic Interference:When the electromagnetic interference in the monitoring environment is weak and does not seriously affect data transmission, 146031-01 can normally perform its data transmission function. In some electronic device manufacturing workshops where the electromagnetic environment is relatively stable, using 146031-01 in conjunction with the 3500/22M can stably collect and transmit device data, ensuring the normal operation of the monitoring system and timely feedback of device status information.
3500/22M 138607-01+146031-01
3500/22M 288055-01+146031-01
Application Scenarios of 3500/22M+146031-02
Long-Distance Data Transmission Scenarios: In the monitoring of large-scale factories or cross - regional industrial facilities, if the equipment is widely distributed and the transmission distance exceeds 100 meters, the fiber-optic transmission advantages of 146031-02 become prominent. For example, in the monitoring of equipment in different workshops within a chemical industrial park, the distance may reach several hundred meters or even kilometers. As a 100Base-FX (fiber-optic) Ethernet I/O module, 146031-02, through the MT-RJ interface, can take advantage of the long-distance transmission characteristics of optical fibers to transmit data to the 3500/22M up to 2000 meters away, ensuring lossless and stable data transmission and enabling effective monitoring of remote equipment.
Environments with Strong Electromagnetic Interference: In environments with a large amount of electromagnetic interference, such as substations and large-scale smelters, ordinary Ethernet transmissions are vulnerable to interference, resulting in data loss or errors. The fiber-optic transmission of 146031-02 has extremely strong anti-interference capabilities, which can ensure the accuracy and stability of data transmission. In a substation monitoring system, using 146031-02 to connect to the 3500/22M can effectively avoid the impact of electromagnetic interference on monitoring data and provide reliable data support for the safe and stable operation of equipment.
Scenarios with Extremely High Requirements for Data Transmission Stability and Speed: For some critical equipment or industrial processes with extremely high requirements for production continuity, such as aero - engine test bench monitoring and semiconductor manufacturing equipment monitoring, it is necessary to transmit a large amount of high - precision data quickly and stably. The fiber -optic transmission of 146031 - 02 has a wider bandwidth and higher speed, which can meet the stringent requirements for data transmission in these scenarios. When combined with the 3500/22M, it can transmit equipment operation data to the management software in real-time and accurately, so as to detect potential problems in a timely manner and ensure the smooth progress of the production process.
Question:
1.What are the differences in communication interfaces between the 3500/22M 138607-01 and 3500/22M 288055-01?
Answer: The front-panel communication interface of the 3500/22M 138607-01 is RS232 with a maximum baud rate of 115.2 kbaud. The 3500/22M 288055-01, on the other hand, has a newly added USB-B interface on the front panel for communication. It also supports the BN Host Protocol. The USB interface has a maximum baud rate of 115.2 kbaud (auto-baud), with a maximum USB cable length of 5 meters and a standard-equipped 3-meter cable. The 288055-01 has improved in terms of communication interface diversity and convenience, enabling it to better meet the connection requirements of different devices.
2. What are the differences in hazardous area certifications between the two modules?
Answer: The hazardous area certifications of the 3500/22M 138607-01 include CSA/NRTL/C (such as Ex nC[ia] IIC ZONE 2, Ex nC[L] IIC ZONE 2, etc.) and European ATEX (such as II 3(1) and (3)G, EEx nCAL[ia] IIC T4, etc.). The 3500/22M 288055-01's hazardous area certifications include cNRTLus (such as Class I, Zone 2: AEx/Ex nA nC ic IIC T4 Gc, etc.) and ATEX/IECEx (such as II 3 G, Ex nA nC ic IIC T4 Gc, etc.). Although both have certifications for hazardous areas, there are differences in the specific certification standards and applicable scenarios. The certifications of the 288055-01 may be more in line with the usage specifications of new or specific-area hazardous areas.
3. What are the differences in the specifications of the I/O module OK relay between the 3500/22M 138607-01 and 3500/22M 288055-01?
Answer: The I/O module OK relay of the 3500/22M 138607-01 has a rating of 5A @ 24 Vdc/120 Vac, 120 Watts/600 VA switched power, with normally open contacts. The standard OK relay of the 3500/22M 288055-01 has the same rating of 5A @ 24 Vdc/120 Vac, 120 Watts/600 VA switched power (maximum). However, it adds a relay specification with gold-plated contacts, which has a rating as low as 1mA @ 1 Vdc (minimum). The 288055-01 has a richer relay specification, which can meet the requirements of different electrical loads and signal transmissions.
4. What are the differences in spare parts configurations between the two modules?
Answer: The spare parts of the 3500/22M 138607-01 include a standard transient data interface module 138607-01, a TMR transient data interface module 138607-02, etc. The spare parts of the 3500/22M 288055-01 include a standard transient data interface module 288055-01 (with a USB cable), a 10-foot A to B USB cable 123M4610, etc. Additionally, its I/O modules have gold-plated versions (such as 146031-03, 146031-04). The 288055-01 has new configurations in interface cables and I/O module coatings to adapt to different usage scenarios and equipment upgrade requirements.
5.Are the parameter settings of the dynamic data enabling disks for the 3500/22M 138607-01 and 3500/22M 288055-01 the same?
Answer: The functions of the dynamic data enabling disks for both are similar. They are both used to determine the number of dynamic data channels supported by the TDI, and both are divided into steady-state points and transient points. However, the document of the 3500/22M 138607-01 does not clearly define the specific value ranges of the steady-state points and transient points. In the 3500/22M 288055-01, the value range of the steady-state points is 000-672, and the value range of the transient points is 002-672, and the sum of the two must be less than or equal to 672. The 288055-01 has more explicit and detailed parameter settings for the dynamic data enabling disk, which is convenient for users to configure according to actual needs.
3005319639